| Cozy Builder's Log | |||||||
| Description of Activity | Date | Chapter | Hours | ||||
| Cut to length and sand Main landing gear, mount on nails | 3-Nov-99 | 9 | 3 | ||||
| 4 layers UNI, peel ply, scissor trim Main Landing Strut | 4-Nov-99 | 9 | 4 | ||||
| Tube on rear of strut, build TE | 5-Nov-99 | 9 | 2 | ||||
| Start unpacking big order | 5-Nov-99 | 3 | 2 | ||||
| Cut, assemble, and epoxy longerons | 5-Nov-99 | 5 | 2 | ||||
| Unpack and inventory big order | 6-Nov-99 | 3 | 3 | ||||
| Cut out Ch 4 bulkheads | 6-Nov-99 | 4 | 3 | ||||
| Build Resin Box, organize and clean shop, store materials | 6-Nov-99 | 3 | 4 | ||||
| Cut more bulkheads, join Ch 4 bulkheads, glass seatback | 7-Nov-99 | 4 | 4 | ||||
| Complete Seatback, one side F22, F28 | 8-Nov-99 | 4 | 3 | ||||
| Cut glass to complete f22, f28, IP, ldg gear bulkheads | 9-Nov-99 | 4 | 2 | ||||
| Glass ldg gear bulkheads, IP, F22, F28, TE lg strut | 10-Nov-99 | 4 | 4 | ||||
| BID layup over brake line conduit on LG strut | 10-Nov-99 | 9 | 1 | ||||
| Lay foam in fuse jigs, cut contour foam, micro in place | 11-Nov-99 | 5 | 4 | ||||
| Glass insides of fuselage | 12-Nov-99 | 5 | 5 | ||||
| Glass Longerons, LWX, LWY, Electrical Channel | 13-Nov-99 | 5 | 8 | ||||
| Glass rear of fuselage (lwx, etc) | 14-Nov-99 | 5 | 4 | ||||
| Wire channels on Inst Panel, | 19-Nov-99 | 4 | 2 | ||||
| Trim rear of fuselage sides, sand edges smooth | 20-Nov-99 | 5 | 4 | ||||
| Glass Seatback and F22 to Fuselage, tape joints | 21-Nov-99 | 6 | 6 | ||||
| Assemble Inst panel & F28 to fuselage, tape joints, 4ply reinforcement of F22 | 22-Nov-99 | 6 | 3 | ||||
| Flox landing gear bulkheads to fuse assembly | 23-Nov-99 | 6 | 3 | ||||
| LG Bulkhead reinforcements, layout and glass duct and keel supports | 24-Nov-99 | 6 | 3 | ||||
| Trim TE lg strut, start jigging | 24-Nov-99 | 9 | 1 | ||||
| Cut out firewall | 29-Nov-99 | 4 | 1 | ||||
| Glass keel support, map pockets | 29-Nov-99 | 6 | 2 | ||||
| Sand Duct and keel pieces, add seatbelt hardpoints | 30-Nov-99 | 6 | 2 | ||||
| Prepare Canard templates, hot wire rh end | 1-Dec-99 | 10 | 2 | ||||
| fwd gear bulkhead 3 layers bid, 2bid outside keel & duct | 2-Dec-99 | 6 | 4 | ||||
| Cut bottom foam, doublers, micro doublers | 3-Dec-99 | 6 | 8 | ||||
| Glass Bottom, flox to sides, tape seams | 4-Dec-99 | 6 | 10 | ||||
| Glass Firewall | 5-Dec-99 | 4 | 2 | ||||
| Cut and install plywood braces | 5-Dec-99 | 7 | 4 | ||||
| Install SHCS in firewall, glass fore side of firewall | 6-Dec-99 | 4 | 2 | ||||
| Cut and micro urethane blocks around NACA scoop, glass plywood reinforcements between aft lg bulkhead and firewall | 6-Dec-99 | 7 | 4 | ||||
| glass bottom of fuselage | 8-Dec-99 | 7 | 5 | ||||
| glass sides of fuselage | 9-Dec-99 | 7 | 5 | ||||
| glass inside of shoulder support | 11-Dec-99 | 8 | 2 | ||||
| glass shoulder support into place, glass 2nd fuel sight glass layer | 12-Dec-99 | 8 | 2 | ||||
| Glass seat belt pads | 13-Dec-99 | 8 | 2 | ||||
| Cut & Glass insides rear air duct and transition | 14-Dec-99 | 8 | 3 | ||||
| Jig landing strut for tab layup | 14-Dec-99 | 9 | 3 | ||||
| Layup landing gear tabs | 15-Dec-99 | 9 | 1 | ||||
| Layup landing gear reinforcements | 16-Dec-99 | 9 | 3 | ||||
| drill landing gear tabs, fit to fuselage | 17-Dec-99 | 9 | 2 | ||||
| install mg1s and mg2s | 18-Dec-99 | 9 | 6 | ||||
| Weld mkng12s | 19-Dec-99 | 10 | 3 | ||||
| Grind and finish mkng12s, reload resin pump | 21-Dec-99 | 10 | 2 | ||||
| flox landing gear tubes to landing gear | 22-Dec-99 | 9 | 2 | ||||
| Layup 2BID over lg tubes, add washer & Bid | 23-Dec-99 | 9 | 2 | ||||
| Cut out landing brake, glass one side | 26-Dec-99 | 9 | 3 | ||||
| resize and reglass landing brake panel | 27-Dec-99 | 9 | 3 | ||||
| drill hinge screws into fuselage & landing brake | 5-Jan-00 | 9 | 2 | ||||
| Relocate fuselage to cold storage | 5-Jan-00 | 9 | 1 | ||||
| Put CS1 foam on center section jig | 5-Jan-00 | 14 | 3 | ||||
| Cut and mount CS2 and CS3 foam, cut and glass CS4 | 6-Jan-00 | 14 | 4 | ||||
| Fabricate Aluminum parts, cut cloth | 7-Jan-00 | 14 | 5 | ||||
| Internal Spar layup, micro spar top to assembly | 8-Jan-00 | 14 | 6 | ||||
| Cut spar troughs, cut glass, layup shear web | 9-Jan-00 | 14 | 10 | ||||
| Lay Top Spar Cap | 11-Jan-00 | 14 | 6 | ||||
| Layup Bottom Spar Cap, make wood pieces for seatbelt hardpoints | 12-Jan-00 | 14 | 4 | ||||
| Glass 4 ply UNI on center section | 14-Jan-00 | 14 | 3 | ||||
| hot wire canard sections | 14-Jan-00 | 10 | 3 | ||||
| hot wire elevators and shear web cutoff | 15-Jan-00 | 11 | 2 | ||||
| Jig canard and layup shear web | 16-Jan-00 | 10 | 4 | ||||
| Glass hardpoint layups | 16-Jan-00 | 14 | 1 | ||||
| Attach Lift Tabs, Attach Front nose to canard | 17-Jan-00 | 10 | 3 | ||||
| Glass Bottom of canard (spar caps and skin) | 29-Jan-00 | 10 | 4 | ||||
| Cut opening in forward face center spar | 30-Jan-00 | 14 | 1 | ||||
| jig canard to pipe, ready to glass top side | 30-Jan-00 | 10 | 3 | ||||
| glass top of canard (spar caps & top skin) | 1-Feb-00 | 10 | 6 | ||||
| work on offsets | 2-Feb-00 | 12 | 3 | ||||
| work on offsets, trim rear edge of canard | 3-Feb-00 | 10 | 4 | ||||
| Cut torque tubes, install NC2s | 4-Feb-00 | 11 | 4 | ||||
| Re-Cut foam, Glass foam to torque tube | 5-Feb-00 | 11 | 2 | ||||
| glass front of center section, tech inspection | 5-Feb-00 | 14 | 4 | ||||
| Glass ends of center section | 6-Feb-00 | 14 | 1 | ||||
| Glass Bottom of elevators | 6-Feb-00 | 11 | 3 | ||||
| Glass Top of elevators | 7-Feb-00 | 11 | 2 | ||||
| Trim all glass on elevators | 8-Feb-00 | 11 | 1 | ||||
| Trim and sand Center section, sand table | 8-Feb-00 | 14 | 2 | ||||
| Glue foam blocks together | 8-Feb-00 | 19 | 2 | ||||
| Hot Wire Planforms to size | 9-Feb-00 | 19 | 2 | ||||
| Hot Wire wings- 2 inboards, 2 centers | 10-Feb-00 | 19 | 6 | ||||
| Hot Wire 2 outboard sections & Winglets | 11-Feb-00 | 19 | 4 | ||||
| Cut wing jigs and assemble | 12-Feb-00 | 19 | 8 | ||||
| cut & glass bolt pockets & hardpoints | 13-Feb-00 | 19 | 3 | ||||
| Glass Shear Webs, attach FC4&5 to LH wing | 16-Feb-00 | 19 | 9 | ||||
| Cut angle piece off FC4 | 18-Feb-00 | 19 | 1 | ||||
| Glass bottom spar cap and bottom of wing | 19-Feb-00 | 19 | 10 | ||||
| Install Nav Antenna | 20-Feb-00 | 19 | 2 | ||||
| Route rudder cables | 23-Feb-00 | 19 | 2 | ||||
| Glass top spar cap | 24-Feb-00 | 19 | 3 | ||||
| Glass top of wing | 25-Feb-00 | 19 | 5 | ||||
| shape rib ends, Assemble Rh FC4&5 | 26-Feb-00 | 19 | 4 | ||||
| Lay rh wing down, micro joints | 27-Feb-00 | 19 | 2 | ||||
| RH wing bottom skin, CS127 brackets | 1-Mar-00 | 19 | 4 | ||||
| RH wing top spar cap | 2-Mar-00 | 19 | 4 | ||||
| Remove fishtail, install antenna, rudder cable | 3-Mar-00 | 19 | 3 | ||||
| Glass top of wing | 4-Mar-00 | 19 | 6 | ||||
| Glass rib ends | 5-Mar-00 | 19 | 4 | ||||
| cut out ailerons, glass pockets & 7/16 bar | 7-Mar-00 | 19 | 3 | ||||
| Disassemble 2 13B Rotary Engines | 8-Mar-00 | 23 | 4 | ||||
| Glass inside aileron, mount hinges to wing | 9-Mar-00 | 19 | 3 | ||||
| Glass inside 2nd aileron | 10-Mar-00 | 19 | 1 | ||||
| Mount hinges in ailerons, hardware | 11-Mar-00 | 19 | 8 | ||||
| Install antenna, glass Winglet second side | 12-Mar-00 | 19 | 4 | ||||
| Install aileron linkage | 16-Mar-00 | 19 | 3 | ||||
| Cut ends of wings/winglets & Bondo | 17-Mar-00 | 20 | 3 | ||||
| Winglet Layup 1 & 2 | 18-Mar-00 | 20 | 6 | ||||
| Winglet Layup 3 | 19-Mar-00 | 20 | 4 | ||||
| Place foam in turtleback jigs | 22-Mar-00 | 18 | 2 | ||||
| Glass Inside of turtleback | 23-Mar-00 | 18 | 3 | ||||
| Winglet attach Layup 4 | 24-Mar-00 | 20 | 3 | ||||
| Glass TB1 Bulkhead both sides | 24-Mar-00 | 18 | 1 | ||||
| Finish aileron linkage | 25-Mar-00 | 19 | 2 | ||||
| trim TB1 Attach TB1 to turtleback, drip rail | 25-Mar-00 | 18 | 5 | ||||
| Contour and glass outside of turtleback | 26-Mar-00 | 18 | 7 | ||||
| Cutout NG30, F0 and F5, glass both sides | 26-Mar-00 | 13 | 2 | ||||
| Cutout windows in turtleback | 28-Mar-00 | 18 | 3 | ||||
| Flox Windows into turtleback | 31-Mar-00 | 18 | 3 | ||||
| Trim lower edge of canopy, Flox to turtleback | 1-Apr-00 | 18 | 7 | ||||
| Glass cap on top of canopy, finish canopy to turtleback 3 ply | 2-Apr-00 | 18 | 3 | ||||
| Cut out strake flat pieces | 2-Apr-00 | 21 | 3 | ||||
| Glass strake flat pieces | 3-Apr-00 | 21 | 4 | ||||
| Trim and sand strake pieces to shape | 4-Apr-00 | 21 | 3 | ||||
| Glass 2 BID wrap on nose strut | 13 | 2 | |||||
| machine NG6XL casting | 13 | 4 | |||||
| Mount NG6XL to strut | 13 | 1 | |||||
| Locate Wings and Center section to each other | 19 | 5 | |||||
| Bondo Wings to center Section | 19 | 2 | |||||
| Drill 1/4 pilot holes for bushings | 19 | 1 | |||||
| Hole Saw 5/8 holes for bushings | 19 | 3 | |||||
| Locate Fuselage to Center Section | 14 | 1 | |||||
| Trim Cutout in Fuselage to fit spar | 14 | 3 | |||||
| Flox Fuselage to center section spar | 14 | 1 | |||||
| Jig canard to being square to wings | 12 | 3 | |||||
| Build up pad on F22 for canard tab | 12 | 1 | |||||
| Drill canard mounting holes | 12 | 1 | |||||
| adjust incidence of canard relative to longerons | 12 | 1 | |||||
| make canard mounting tabs and 5 ply BID | 12 | 2 | |||||
| Remove wings, Flox bushings in place | 19 | 3 | |||||
| Glass 3 ply BID front face of wing rib | 19 | 2 | |||||
| Make doublers for strut pivot & flox | 13 | 2 | |||||
| Make spring assembly for noselift | 10-May-00 | 13 | 4 | ||||
| cut bottom of nose | 13 | 1 | |||||
| glass bottom | 13 | 2 | |||||
| cut and glass sides of nose | 13 | 2 | |||||
| mount rudder pedals | 13 | 2 | |||||
| shape bottom and sides | 13 | 2 | |||||
| glass bottom half of nose | 13 | 1 | |||||
| cut nose top | 13 | 1 | |||||
| shape nose top | 13 | 2 | |||||
| glass nose top | 13 | 2 | |||||
| cut top off | 13 | 1 | |||||
| cut door out | 13 | 1 | |||||
| glass inside of top | 13 | 2 | |||||
| glass inside of cover | 13 | 2 | |||||
| mount arms to hold nose lift | 13 | 1 | |||||
| mount axle assembly to strut | 13 | 1 | |||||
| cutout bottom to clear tire | 13 | 1 | |||||
| mount brake cylinders to ng30 | 13 | 1 | |||||
| make landing brake actuator brackets | 9 | 1 | |||||
| mount landing brake actuator to rear of seat back | 9 | 1 | |||||
| mount actuator bracket to speed brake | 9 | 1 | |||||
| Bolt landing gear to bulkheads | 9 | 1 | |||||
| shape landing gear to clear brake calipers | 9 | 1 | |||||
| drill holes for axles | 9 | 2 | |||||
| set toe-in and mount axles | 9 | 2 | |||||
| drill axle holes to final size and mount brakes | 9 | 1 | |||||
| mount tires to rims | 9 | 1 | |||||
| mount rear tires and wheels | 9 | 1 | |||||
| glass top of bottom strake piece (both sides) | 7-Jul-00 | 21 | 3 | ||||
| flox B33 and B57 to center spar (with 17.4 WL verified) | 7-Jul-00 | 21 | 1 | ||||
| make hidden belhorn rudder brackets | 20 | 2 | |||||
| mount rudder brackets to winglet | 20 | 1 | |||||
| fasten inside window trim to turtleback windows | 7-Jul-00 | 18 | 2 | ||||